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I had to replace my gator muffler with the new "upgrade" model also. The new muffler installs vertical (instead of horizontal like the original) between the clutches and exhausts out the bottom underneath the gator. The worst part about the installation was drilling a mounting hole in the frame under the rear axle (a 90 degree drill may make it easier. I only drilled one frame mounting hole and used a long bolt and spacer to make the muffler mount without any undue pressure on the muffler to motor mounting studs.

1996 Gator 2 x 4 Muffler
Utility Vehicles UTV/ATV
Replies 2 Post by rkmich