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Mine was doing the same and shifted hard out of reverse. After reading posts here and on another site, I turned the idle down to just above where the alternator? far left idiot light comes on. Helped some. Then I grabed the air compressor hose and started blowing out the primary clutch. OMG !!! Can't believe the junk that came out of there. Obviously had never been done. Now it shifts super smooth and no grinding.

Older Gator grinding gears
Utility Vehicles UTV/ATV
Replies 13 Post by Oldbear

I noticed when I was working my new to me toy the differential in the rear does not lock. The lever only moves maybe an 1/8 of an inch when I engage it. What is normal here? I noticed it will spin either left or right rear but not both at once. Any tips on what could be wrong? new to these things and can not find any info or diagram on the differential. Or much of anything for that matter.

Gator HPX 2004 differential
Utility Vehicles UTV/ATV
Replies 1 Post by Oldbear